Project Overview
An aerospace interior supplier required high-performance components for aircraft cabins. The project demanded AS9100D certification, flame/smoke compliance, and PEI Ultem material.
Challenge
- AS9100D Certification: Aerospace quality system
- Flame/Smoke Compliance: FAR 25.853 requirements
- High Performance: PEI Ultem for temperature and strength
- Documentation: Comprehensive aerospace records
- Traceability: Full lot traceability required
Solution
Aerospace Systems
- AS9100D certified manufacturing
- First Article Inspection per AS9102
- Full lot traceability
- Comprehensive documentation
Material & Testing
- PEI (Ultem) 1000 resin
- FAR 25.853 flame testing
- Smoke density testing
- Toxicity testing
Results
| Metric | Target | Achieved |
|---|---|---|
| Certification | AS9100D | Achieved |
| Flame Compliance | FAR 25.853 | Passed |
| Annual Volume | 20K units | 50K+ units |
| Quality Escapes | 0 | 0 |
| Documentation | Complete | 100% |
Customer Testimonial
“CoreLMould’s aerospace capabilities are exceptional. AS9100D certified, FAR compliance passed, and perfect quality. Trusted aerospace partner.”
- Quality Director, Aerospace Interior Supplier