Engineering Resins

PEEK is chosen for the most demanding applications: continuous use to 250°C, FDA implantable (Class VI), excellent chemical resistance, and gamma sterilizable. Use PEEK when no other material meets requirements. POM, PPS, or PEI may be more cost-effective for less extreme requirements.

PEEK requires high processing temperatures (360-400°C), specialized equipment with precision temperature control, and rigorous drying (150°C for 4-12 hours). It has high melt viscosity requiring high injection pressures. We have dedicated PEEK-capable equipment and extensive experience.

POM has lower moisture absorption (0.2% vs 3% for nylon), better dimensional stability, lower friction, and higher stiffness. Nylon has better impact strength and wear resistance when lubricated. POM is preferred for precision gears, bearings, and fasteners requiring tight tolerances.

Key Tg values: POM ( -60°C, crystalline), PPS (85°C), PEI (217°C), PEEK (143°C). For continuous use above Tg, consider crystalline materials (PPS, PEEK) with high melting points. Amorphous materials (PEI) soften above Tg but have better transparency and easier processing.

Authorized distributors for: Solvay (KetaSpire PEEK, Ryton PPS), SABIC (Ultem PEI, Noryl), BASF (Ultramid, Ultraform), DuPont (Delrin, Zytel), and Victrex (PEEK). All materials with full traceability and lot-specific data sheets.

Prototype molds: 10-20 days (specialized tooling). Production molds: 5-8 weeks. Production parts: 3-4 weeks. PEEK and specialty materials require longer lead times due to specialized drying and processing. Rush services available for qualified projects.

Yes, we work with material suppliers to develop custom compounds including glass-filled, carbon-filled, PTFE-filled, and color-matched grades. We can also incorporate additives for specific properties like conductivity or flame retardancy.

Parts meet specs or we replace free. 99.5% first-pass yield with full material certification, SPC, and CMM verification. Full traceability from raw material to finished part. PPAP and PFMEA support for automotive and aerospace.

15+ years engineering resins expertise, ISO 13485 and AS9100D certified, dedicated high-temperature equipment, authorized supplier relationships with Solvay/SABIC, and 99.5% first-pass yield. Single-source responsibility for complex high-performance applications.

Medical devices (ISO 13485), aerospace (AS9100D), automotive (IATF 16949), industrial equipment, electronics, and oil & gas. From startups to Fortune 500, 100 to 1M+ units annually. Specialize in challenging applications.

Strict material verification against COA, dedicated high-temp equipment, SPC on critical dimensions, and full lot traceability. Process capability (Cpk) >=1.33 on critical features. Regular supplier audits and alternative source qualification.

Yes, multi-year supply agreements with fixed pricing, dedicated inventory, and mold ownership options. Strong supplier relationships ensure stable material supply. Engineering resins typically support 5-10 year product lifecycles.