Project Overview
A robotics company required lightweight components for automation systems. The project demanded precision, low friction, and high strength-to-weight ratio.
Challenge
- Weight Reduction: 40% vs. metal target
- Precision: Accurate robotic motion
- Strength: Equivalent to metal
- Low Friction: Smooth robotic movement
- Volume: 50K+ automation systems
Solution
Advanced Materials
- PEEK for strength and low friction
- Carbon-fiber reinforcement for stiffness
- Lightweight design optimization
- Precision molding for accuracy
Testing & Validation
- Weight verification
- Dimensional precision testing
- Strength validation
- Motion accuracy verification
Results
| Metric | Target | Achieved |
|---|---|---|
| Weight Reduction | 35% | 40% |
| Strength | Equivalent to metal | Exceeded |
| Systems Automated | 20K | 50K+ |
| Components Delivered | 100K | 200K+ |
| Motion Failures | <50 PPM | 0 PPM |
Customer Testimonial
“CoreLMould’s robotics components transformed our automation systems. 40% lighter, precise motion, and zero failures. Game-changer for robotics.”
- Robotics Engineer, Robotics Company