Project Overview
A Tier-1 automotive supplier required interior trim components for door panels and pillars. The project demanded IATF 16949 certification, consistent appearance, and high-volume production.
Challenge
- IATF Certification: IATF 16949 automotive quality
- Appearance: Consistent color and grain
- Volume: 200K+ vehicles, 1M+ components
- On-Time Delivery: Just-in-time automotive production
- Cost: Competitive for automotive market
Solution
Quality Systems
- IATF 16949 certified processes
- PPAP Level 3 documentation
- SPC on critical dimensions
- Appearance standards and verification
Production Excellence
- Dedicated production cell
- Automated inspection systems
- JIT delivery capability
- Packaging for automotive assembly
Results
| Metric | Target | Achieved |
|---|---|---|
| Certification | IATF 16949 | Achieved |
| Vehicles | 150K | 200K+ |
| Components | 750K | 1M+ |
| On-Time Delivery | 98% | 100% |
| Quality Escapes | <50 PPM | 0 PPM |
Customer Testimonial
“CoreLMould’s interior trim quality is exceptional. IATF 16949 certified, perfect appearance, and 100% on-time delivery. Reliable automotive partner.”
- Manufacturing Director, Tier-1 Automotive Supplier