Project Overview
An automotive interior supplier required storage compartments for center consoles and glove boxes. The project demanded precise fit, durable hinges, and consistent appearance.
Challenge
- Precise Fit: Proper closure and alignment
- Hinge Durability: 100,000+ open/close cycles
- Appearance: Class B surface for visible areas
- Volume: 300K+ vehicles
- IATF Certification: Automotive quality requirements
Solution
Design & Material
- PP with integral living hinge design
- Optimized hinge geometry for cycle life
- Precise tooling for proper fit
- Class B surface finish
Testing & Validation
- Hinge cycle testing (100K+ cycles)
- Fit and function verification
- Temperature cycling validation
- IATF 16949 certification
Results
| Metric | Target | Achieved |
|---|---|---|
| Hinge Cycles | 50,000 | 100,000+ |
| Fit Issues | <500 PPM | 0 PPM |
| Vehicles | 200K | 300K+ |
| Bins Delivered | 1M | 1.5M+ |
| Certification | IATF 16949 | Achieved |
Customer Testimonial
“CoreLMould’s storage bins are perfect. 100K+ hinge cycles verified, zero fit issues, and excellent appearance. Great automotive partner.”
- Engineering Manager, Automotive Interior Supplier