Project Overview
A cosmetics company required thin-wall packaging for their product line. The project demanded consistent wall thickness, premium appearance, and efficient mass production.
Challenge
- Thin Walls: 0.5mm consistent wall thickness
- Premium Appearance: No visible defects
- Material Efficiency: 30% reduction vs. standard walls
- Volume: 10M+ units annual production
- Cost: Competitive for consumer packaging
Solution
Thin-Wall Expertise
- PP resin optimized for thin-wall molding
- High-speed injection molding
- Optimized gating for uniform filling
- Precision temperature control
Quality Excellence
- Wall thickness measurement on all cavities
- 100% visual inspection
- Drop testing for durability
- Closure fit verification
Results
| Metric | Target | Achieved |
|---|---|---|
| Wall Thickness | 0.6mm | 0.5mm |
| Material Savings | 25% | 30% |
| First-Pass Yield | 97% | 99.5% |
| Annual Volume | 5M units | 10M+ units |
| Cosmetic Rating | 95% | 99% |
Customer Testimonial
“CoreLMould’s thin-wall containers are perfect. 0.5mm walls, premium appearance, and 30% material savings. Essential for our sustainable packaging initiative.”
- Packaging Director, Cosmetics Company