Project Overview
An IoT device company required enclosures for their smart devices. The project demanded snap-fit assembly, antenna integration, and compact design.
Challenge
- Snap-Fit Assembly: Tool-free assembly
- Antenna Integration: RF-transparent windows
- Compact Design: Minimal footprint
- Volume: 1M+ units
- Cost: Competitive for IoT market
Solution
Design Excellence
- Snap-fit design for tool-free assembly
- RF-transparent antenna windows
- Compact, optimized geometry
- Integrated cable management
Assembly & Testing
- Assembly yield optimization
- Antenna performance testing
- Drop testing for durability
- Environmental sealing verification
Results
| Metric | Target | Achieved |
|---|---|---|
| Assembly Yield | 98% | 99.5% |
| Antenna Performance | -3 dB | -1 dB |
| Units Delivered | 1M | 2M+ |
| Assembly Time | 60 sec | 30 sec |
| Field Failures | <100 PPM | 0 PPM |
Customer Testimonial
“CoreLMould’s IoT enclosures are perfect. Snap-fit assembly, excellent antenna performance, and 99.5% yield. Essential for our smart device launch.”
- Hardware Director, IoT Device Company