Project Overview
An LED lighting company required optical components for their products. The project demanded precise light transmission, thermal management, and consistent optical properties.
Challenge
- Light Transmission: 90%+ efficiency
- Thermal Management: Heat dissipation for LED longevity
- Optical Consistency: Uniform light distribution
- Volume: 3M+ units
- Cost: Competitive for lighting market
Solution
Optical Design
- PMMA for high light transmission
- Optimized lens geometry for light distribution
- Thermal management features
- UV stabilization for outdoor use
Testing & Validation
- Light transmission testing
- Thermal performance validation
- Optical distribution verification
- Long-term aging studies
Results
| Metric | Target | Achieved |
|---|---|---|
| Light Transmission | 90% | 95% |
| Thermal Performance | Required | Exceeded |
| Units Delivered | 3M | 5M+ |
| Optical Consistency | 95% | 99% |
| Field Failures | <100 PPM | 0 PPM |
Customer Testimonial
“CoreLMould’s LED optics are outstanding. 95% light transmission, excellent thermal performance, and perfect optical consistency. Premium LED partner.”
- Optical Engineer, LED Lighting Company