Project Overview
An industrial equipment manufacturer required protective housings for machine components. The project demanded environmental sealing, impact resistance, and durable construction.
Challenge
- Environmental Sealing: IP65 rating for dust and water
- Impact Resistance: Industrial environment durability
- Service Life: 5+ years in harsh conditions
- Volume: 100K+ machines
- Cost: Competitive for industrial market
Solution
Design & Material
- ABS for impact resistance
- Integrated gasket grooves for sealing
- Reinforced mounting points
- Chemical-resistant formulation
Testing & Validation
- IP65 sealing verification
- Impact testing
- Chemical resistance testing
- Long-term aging studies
Results
| Metric | Target | Achieved |
|---|---|---|
| IP Rating | IP65 | Achieved |
| Service Life | 5 years | 7+ years |
| Machines Protected | 50K | 100K+ |
| Housings Delivered | 200K | 500K+ |
| Sealing Failures | <100 PPM | 0 PPM |
Customer Testimonial
“CoreLMould’s machine housings are bulletproof. IP65 sealed, impact-resistant, and zero failures in 100K+ machines. Outstanding industrial partner.”
- Engineering Director, Industrial Equipment Manufacturer