Project Overview
A plumbing fixture manufacturer required durable faucet handles with hard chrome plating. The project demanded 10-year warranty, corrosion resistance, and daily use durability.
Challenge
- Hard Chrome Plating: Durable, thick chrome layer
- 10-Year Warranty: Long-term corrosion protection
- Daily Use: Frequent handling and cleaning
- Volume: High-volume plumbing production
- Cost: Competitive for plumbing market
Solution
Plating Excellence
- Hard chrome plating (0.0005” thickness)
- Multi-layer plating system
- Corrosion-resistant underlayers
- Polished to mirror finish
Testing & Validation
- Salt spray testing (1,000+ hours)
- Cycle testing for daily use
- Chemical resistance (cleaners)
- 10-year accelerated aging studies
Results
| Metric | Target | Achieved |
|---|---|---|
| Chrome Thickness | 0.0003” | 0.0005” |
| Salt Spray | 500 hours | 1,000+ hours |
| Warranty Period | 5 years | 10 years |
| Units Delivered | 500K | 1M+ |
| Warranty Claims | <100 PPM | 0 PPM |
Customer Testimonial
“CoreLMould’s hard chrome faucet handles are bulletproof. 1,000+ hour salt spray, 10-year warranty, and zero claims. Best plumbing chrome available.”
- Quality Director, Plumbing Fixture Manufacturer