Project Overview
A retail display company required a manufacturing partner for custom point-of-sale displays and product merchandisers. The project demanded premium aesthetics, custom colors, and rapid turnaround for seasonal product launches.
Challenge
The primary challenges included:
- Premium Finishes: High-gloss surfaces with no visible defects
- Custom Colors: Exact color matching to brand specifications
- Rapid Turnaround: Quick production for time-sensitive retail launches
- Design Flexibility: Ability to produce custom geometries and assemblies
- Cost Efficiency: Competitive pricing for retail margin requirements
Solution
Our engineering team developed a comprehensive solution:
Material Selection
- Acrylic for premium transparent displays - excellent clarity and gloss
- ABS for colored components - good impact resistance and finish quality
- Custom color compounding for exact brand matching
Manufacturing Process
- Dedicated clean production area for cosmetic parts
- Careful handling protocols to prevent surface damage
- Efficient assembly processes for multi-component displays
- Protective packaging to ensure pristine delivery
Quality Control
- Visual inspection under controlled lighting
- Color verification with spectrophotometer
- Dimensional checks for assembly fit
- Drop testing for shipping durability
Results
The project exceeded all targets:
| Metric | Target | Achieved |
|---|---|---|
| Programs Delivered | 200/year | 500+/year |
| On-Time Delivery | 95% | 99% |
| Quality Issues | <2% | 0.1% |
| Turnaround Time | 6 weeks | 4 weeks |
| Customer Retention | 80% | 98% |
Key Success Factors
- Aesthetic Excellence: Rigorous quality control for visible surfaces
- Speed: Efficient processes enabling rapid turnaround
- Flexibility: Ability to handle custom designs and colors
- Partnership: Collaborative approach to design and production
Customer Testimonial
“CoreLMould understands the retail industry’s demanding timelines. They’ve delivered 500+ display programs with zero quality issues and always on time. Their ability to match custom colors perfectly is impressive.”
- VP of Operations, Retail Display Company