ABS Injection Molding

We recommend 1.2mm - 3.0mm for ABS. Thinner walls increase cycle time but may cause flow issues; thicker walls can lead to sink marks and longer cooling times. Our DFM analysis optimizes wall thickness for your specific part.

ABS-PC blends offer 20-30% higher impact strength and better heat resistance (HDT up to 125°C vs 95°C for standard ABS). Pure ABS provides better surface finish and is more cost-effective for moderate impact requirements. We help you select based on your specific impact and temperature requirements.

Yes, ABS is excellent for Class A surfaces. We use SPI A-1 to A-3 polished molds and offer various texture options (sparkle, pearl, leather grain). ABS flow marks are minimal compared to filled materials, making it ideal for visible consumer product parts.

ABS typically shrinks 0.4-0.7%. Glass-filled ABS increases shrink anisotropy. We factor shrink rates into mold design and offer iterative mold adjustments to achieve ±0.05mm tolerances on critical dimensions.

Prototype molds: 7-15 days. Production molds: 3-5 weeks. Production parts: 2-3 weeks after mold approval. Rush services available for critical timelines. We provide detailed production schedules with milestone checkpoints.

Yes, our pricing scales significantly with volume. For orders over 100,000 units, we offer 15-25% discounts. Million+ unit programs receive additional tiered pricing. Contact us for a customized quote based on your annual volume requirements.

We source from top global suppliers: BASF (Terluran), SABIC (Cycolac), LG Chem (Lupec), and Formosa Plastics. All materials come with full traceability and lot-specific data sheets. We can also work with your preferred supplier.

We guarantee parts meet specifications or we replace them at no cost. Our 99.8% first-pass yield is backed by incoming material inspection, in-process SPC, and final QC. We provide PPAP documentation and full traceability for quality concerns.

15+ years ABS expertise, ISO 9001:2015 certified, 99.8% first-pass yield, and dedicated ABS engineering team. We offer competitive pricing (20-40% below OEM), 24-hour quote response, and single-source responsibility from prototype to production.

Statistical Process Control (SPC) on all critical dimensions, incoming material verification against certificates of analysis, in-process inspections at control points, and final CMM verification. We maintain process capability (Cpk) ≥1.33 on all critical features.

Absolutely. We offer long-term supply agreements with fixed pricing, dedicated inventory programs, and mold ownership options. Our supply chain stability and dual-source material strategy ensure uninterrupted production for multi-year programs.

Consumer electronics, automotive interiors, toys and recreational, appliances, industrial equipment, and medical devices (ISO 13485 available). We specialize in startups to Fortune 500 companies, with projects ranging from 100 to 10 million+ units.

We achieve tolerances up to ±0.005mm on critical features using 5-axis CNC and EDM processing. Our DFM analysis helps optimize designs for manufacturability.

Yes, comprehensive mold flow analysis is included free with every project. We simulate filling patterns, identify potential defects, and optimize gate locations.

We offer ABS, PC, POM, Nylon, PP, and engineering resins. For high-stress parts, we recommend glass-filled or carbon-filled polymers with reinforced fillers.

No minimums! We support startups and small businesses with orders from 1 piece to millions. Volume discounts available for larger orders.

Prototype molds in 7-15 days. Production parts in 2-3 weeks after mold approval. Express services available for urgent projects.

Yes! Our pricing scales with volume. Contact us for a customized quote. We beat OEM pricing by 20-40% while maintaining premium quality.

15+ years experience, ISO 9001 certified, zero-defect culture, 24-hour quote response, and a dedicated team committed to your success.

Statistical process control, incoming material inspection, in-process checks, and final QC with CMM verification. Full traceability from raw material to finished goods.

Consumer electronics, automotive interiors, industrial equipment, medical devices, packaging, and more. We specialize in startups and growing businesses.